Why Dry Air - Compressed air is used in industries for various applications in pneumatic tools, pneumatic instruments, pneumatic machines and in a variety of production processes. The consequences of using wet air are rust and scale deposits in steel pipes, increased resistance in flow, malfunctioning of process control instruments, corrosion and damage to electromagnetic valves and pneumatic system, peeling and blistering effect on spray painted surface etc. Thus it will affect the quality of product and lead to excessive maintenance cost.
Ideal compressed Air System - Air from the compressor has excessive moisture and contaminants. The sketch below shows a typical Compressed air system to remove these damaging impurities and get Clean and Dry air.When compressed to 7Kg/cm2g the temperature of discharge air reaches around 140oC. The after cooler and Separator installed after the compressor will cool the air, and removes 90% of moisture and oil. For instance, when the compressor takes in 100 NM3/hr of ambient air at 40oC and 50% relative humidity, at 7Kg/cm2g the after cooler will condense an average of 30 liters of water in 24 hours.
If the outlet air temperature from the after cooler is 40oC, it still contains 8000 ppm moisture. At 45o C compressed air contains 10,500 ppm, at 50oC, 13,500 ppm moisture which is removed by Air Dryer. Therefore, lower the temperature of air at dryer inlet, smaller would be the size of Air Drying Unit.
Pre Cooler - If compressed air temperature is higher than 400C, it is essential to precool it to 400C temperature before Air dryer. This cooling is achieved in a shell & tube type heat exchanger using cooling water. Due to this cooling some moisture condenses out which then helps in keeping the moisture load low on Air dryer and thus better Dew-point of air.
Dew Point Selection - "Dew point is the measure of moisture in Air. It is the temperature at which moisture present in the Air, starts condensing. Lower the Dew Point, more dry is the Air”. Air of (-) 40°C Dew point means no moisture would condense unless the temperature of the compressed air goes below (-) 40°C. For most industrial applications Dew point of around (-) 10°C is satisfactory. However, as a common industrial practice, most of Air dryers are rated for (-) 40°C Dew point. Lower the Dew point, higher would be the operating cost. Hence, proper selection of Dew point is very important for economical operation.
| Dew point, at Atmospheric pressure | Moisture content, w/w |
| 0oC | 3800 ppm |
| (-) 5oC | 2500 ppm |
| (-) 10oC | 1600 ppm |
| (-) 20oC | 685 ppm |
| (-) 30oC | 234 ppm |
| (-) 40oC | 80 ppm |
| (-) 60oC | 6.5 ppm |
| (-) 80oC | 0.3 ppm |
A heatless compressed air dryer is the simplest form of gas or air dryer for achieving a dew point of -40o C or better for compressed air systems and other gas and air dryer applications.
In Heat of Compression Type Air Dryers, directly from Air compressor discharge is taken to Air dryer inlet through insulated pipelines, at 120o C (minimum) temperature. This hot air is passed through one drying vessel where saturated desiccant is regenerated by this hot air.
We manufacture a wide range of Refrigerated Type Air Dryer The Basic principle is the removal of moisture by cooling air to certain present temperature.
Capitalizing on our in- depth industry knowledge , we offer a wide range of No Purge Loss Type Air Dryers These are used for removing water vapor without the loss of compressed air. Our range is offered in different capacities, pressure and dew point as per the client’s requirement. We ensure to test the entire range on well defined parameters to deliver the defect free and high performing dryers to the end users.
Heat Reactivated Type Air Dryers are used when one needs compressed air of very low Dew point of (-) 60°C or (-) 80°C. In this design, the desiccant is regenerated at higher temperature, along with small quantity of Dry air purge. Due to purging with Dry air and thermal regeneration, residual moisture loading on desiccant becomes low and this gives very low Dew point.
+91 9810868610